{"id":13127,"date":"2021-09-16T14:00:13","date_gmt":"2021-09-16T12:00:13","guid":{"rendered":"https:\/\/www.voxeljet.de\/?p=13127"},"modified":"2022-04-25T08:39:01","modified_gmt":"2022-04-25T06:39:01","slug":"develop-worlds-largest-sand-binder-jetting-3d-printer","status":"publish","type":"post","link":"https:\/\/www.voxeljet.com\/press-releases\/develop-worlds-largest-sand-binder-jetting-3d-printer\/","title":{"rendered":"Develop world\u2019s largest sand binder jetting 3D printer"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column width=&#8221;1\/1&#8243;]<ol class=\"breadcrumb header-subtitle\"><li><a href=\"https:\/\/www.voxeljet.com\/\">Home<\/a><\/li><\/ol>[\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;0&#8243; bottom_padding=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; bottom_divider=&#8221;step_3_4&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; sticky=&#8221;yes&#8221; width=&#8221;1\/1&#8243;][vc_custom_heading text_color=&#8221;color-189024&#8243; heading_semantic=&#8221;h1&#8243; text_size=&#8221;h1&#8243; uncode_shortcode_id=&#8221;901887&#8243; text_color_type=&#8221;uncode-palette&#8221;]GE Renewable Energy, Fraunhofer IGCV, and voxeljet AG plan to develop world\u2019s largest sand binder jetting 3D printer for offshore wind turbines[\/vc_custom_heading][vc_column_text text_lead=&#8221;yes&#8221; uncode_shortcode_id=&#8221;179263&#8243;]<strong>Friedberg greater Munich, September 14<sup>th<\/sup>, 2021<\/strong> &#8211; GE (NYSE: GE), Fraunhofer IGCV and voxeljet AG (NASDAQ: VJET) today announced a research partnership to develop the world\u2019s largest 3D printer for offshore wind applications in order to streamline the production of key components of GE\u2019s Haliade-X offshore wind turbine. \u00a0The Advance Casting Cell (ACC) 3D printer under development will benefit from financial support from the German Federal Ministry for Economic Affairs and Energy and will be capable of printing molds to cast components for the nacelle<sup>1<\/sup> of the GE Haliade-X that can each weigh more than 60 metric tons, reducing the time it takes to produce this pattern and mold from ten weeks or more to just two weeks.\u00a0 In addition, the use of the 3D printer is expected to reduce the product\u2019s carbon footprint by eliminating the need to transport the large parts from a central manufacturing location.\u00a0 The partners expect to launch the project during the third quarter of 2021 with initial printer trials starting during the first quarter of 2022.[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;517262&#8243;]<strong>New Highlights<\/strong><\/p>\n<ul>\n<li>Project to accelerate and optimize the production of a key casting components<sup>2<\/sup> of the GE Haliade-X Offshore Turbine<\/li>\n<li>3D Printing provides flexibility to produce large turbine components near offshore wind projects, lowering transportation costs and bringing environmental benefits<\/li>\n<li>Trials of new technology expected to begin in Q1 2022<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;936596&#8243;]The project involves the development of a new, large format 3D printer capable of producing sand molds for casting the highly complex metal parts of different shapes and sizes that make up an offshore wind turbine nacelle.\u00a0 The modular 3D printing process, which is based on voxeljet\u2019s core <strong><a href=\"https:\/\/www.voxeljet.com\/additive-manufacturing\/3d-printing-processes\/binder-jetting-technology\/\">Binder-Jetting technology<\/a><\/strong>, can be configured to print molds for castings up to 9.5 meters in diameter and 60-plus tons in weight, dimensions.<\/p>\n<p class=\"vxjText2\"><span lang=\"EN-US\">Juan Pablo Cilia, Senior Additive Design Engineer at GE Renewable Energy, said, \u201cThe 3D printed molds will bring many benefits including improved casting quality through improved surface finish, part accuracy and consistency. Furthermore, sand binder jet molds or additive molds provide cost savings by reducing machining time and other material costs due to optimized design. This unprecedented production technology will be a game changer for production efficiency allowing localized manufacturing in high cost countries, a key benefit for our customers looking to maximize the local economic development benefits of offshore wind.\u201d <\/span><\/p>\n<p>[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;134666&#8243;]<\/p>\n<p class=\"vxjText2\"><span lang=\"EN-US\">The Fraunhofer Institute for Casting, Composite and Processing Technology IGCV is responsible for casting and materials technology issues as well as digital process monitoring. \u201cWe are taking a close look at thermal management during casting, and we will evaluate the ideal proportions of the printing materials,\u201d said Dr. Daniel G\u00fcnther, Head of Department Molding Processes and Molding Materials at Fraunhofer IGCV. \u201cAlso, we will develop and test new approaches to process monitoring as part of the project.\u201d Based on prior experience the team expects to significantly improve the environmental footprint of processes involved in producing the Haliade-X type wind turbines. This sustainability aspect is a firmly established guiding principle of research at Fraunhofer-Gesellschaft, according to the institute\u2019s director, Prof. Dr. Wolfram Volk, who adds: \u201cWe aim to optimize the mold printing to avoid extremely costly misprints or even miscasts, to save on binder and activator, and to improve mechanical and thermal behavior during casting. By developing a process that conserves resources as much as possible, we want to help to improve the environmental and cost balance in the manufacture of wind turbines.\u201d <\/span><\/p>\n<p>[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;586637&#8243;]Christian Traeger, Director of Marketing and Sales at voxeljet, said, \u201cThe test mold we printed for GE in 2019 consisted of dozens of individual parts. With the ACC, we aim to print a significantly reduced number of parts for the full set. Added to that, the mold can be optimized in terms of functionality and material consumption. This optimization makes completely new casting designs possible that can further enhance the efficiency of the turbines.\u201d<\/p>\n<p class=\"vxjText2\"><span lang=\"EN-US\">\u201cWhile offsite on-demand 3D printing provides many benefits for small quantities of cast parts, running a 3D printing system on-site leverages the technology to its fullest capacity. Given the demand for offshore wind turbines, that will help a lot to fulfill project schedules and high market demands,\u201d adds Dr. Ingo Ederer, CEO at voxeljet. \u201cWith our productive \u201cBinder-Jetting\u201d technology in combination with our experience in large format industrial 3D printing, we are serving customers in the foundry industry for over 20 years. It is our mission to bring 3D printing into true industrial manufacturing and we are therefore very excited to be part of this groundbreaking project.\u201d<\/span><\/p>\n<p>[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;181960&#8243;]The International Energy Agency<sup>3<\/sup> has projected that global offshore wind capacity will increase 15-fold by 2040, becoming a 1\u00a0trillion dollar industry, thanks to falling costs, supportive government policies and technological progress like that behind the Haliade-X offshore turbine from GE Renewable Energy.\u00a0 GE Renewable Energy has been selected to supply its Haliade-X turbine for 5.7 GWs worth of projects in Europe and the US.\u00a0 The company is a member of the Offshore Wind Industry Council (OWIC) and as part of that supports various initiatives that aim at increasing the production of sustainable wind energy.[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;201641&#8243;]Notes<\/p>\n<ol>\n<li>A nacelle is a housing unit on top of the tower of a wind generator that contains its mechanical components.<\/li>\n<li>Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.<\/li>\n<li>Source:\u00a0 https:\/\/www.iea.org\/reports\/offshore-wind-outlook-2019<\/li>\n<\/ol>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;3&#8243; bottom_padding=&#8221;3&#8243; overlay_alpha=&#8221;100&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; border_style=&#8221;solid&#8221; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;478633&#8243;][vc_column column_width_percent=&#8221;100&#8243; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;100&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; zoom_width=&#8221;0&#8243; zoom_height=&#8221;0&#8243; width=&#8221;1\/1&#8243;][vc_gallery el_id=&#8221;gallery-85457&#8243; type=&#8221;carousel&#8221; medias=&#8221;13132,13135,13138,13141&#8243; carousel_lg=&#8221;4&#8243; carousel_md=&#8221;4&#8243; carousel_sm=&#8221;3&#8243; gutter_size=&#8221;3&#8243; media_items=&#8221;media|nolink|original,icon&#8221; carousel_interval=&#8221;0&#8243; carousel_navspeed=&#8221;400&#8243; carousel_loop=&#8221;yes&#8221; stage_padding=&#8221;0&#8243; single_overlay_opacity=&#8221;50&#8243; single_overlay_anim=&#8221;no&#8221; single_text_anim=&#8221;no&#8221; single_image_anim=&#8221;no&#8221; single_padding=&#8221;2&#8243; single_border=&#8221;yes&#8221; title=&#8221;Clients&#8221; uncode_shortcode_id=&#8221;453121&#8243;][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;2&#8243; bottom_padding=&#8221;4&#8243; back_color=&#8221;color-176892&#8243; overlay_alpha=&#8221;80&#8243; gutter_size=&#8221;4&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;839592&#8243; back_color_type=&#8221;uncode-palette&#8221;][vc_column column_width_percent=&#8221;100&#8243; position_horizontal=&#8221;left&#8221; gutter_size=&#8221;3&#8243; style=&#8221;dark&#8221; overlay_alpha=&#8221;50&#8243; border_color=&#8221;color-185255&#8243; border_style=&#8221;solid&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1588080229627{border-right-width: 5px !important;}&#8221;][vc_custom_heading text_color=&#8221;color-159327&#8243; text_size=&#8221;h1&#8243; uncode_shortcode_id=&#8221;194373&#8243; text_color_type=&#8221;uncode-palette&#8221;]Downloadable<br \/>\nImages[\/vc_custom_heading][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; style=&#8221;dark&#8221; overlay_alpha=&#8221;50&#8243; border_color=&#8221;color-185255&#8243; border_style=&#8221;solid&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243;][uncode_list icon=&#8221;fa fa-download5&#8243; icon_color=&#8221;color-159327&#8243; uncode_shortcode_id=&#8221;153761&#8243; icon_color_type=&#8221;uncode-palette&#8221;]<\/p>\n<ul>\n<li><span style=\"color: #ffffff;\"><a style=\"color: #ffffff;\" href=\"https:\/\/www.voxeljet.com\/wp-content\/uploads\/2021\/09\/printing-process_binder-jetting-\u00a9-voxeljet.png\">Binder Jetting Process Grafic<\/a><\/span><\/li>\n<li><span style=\"color: #ffffff;\"><a style=\"color: #ffffff;\" href=\"https:\/\/www.voxeljet.com\/wp-content\/uploads\/2021\/09\/GE_grafic-wind-turbine-component-\u00a9-GE-Renewable-Energy.png\">Windturbine Component Grafic<\/a><\/span><\/li>\n<\/ul>\n<p>[\/uncode_list][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;2&#8243; bottom_padding=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; bottom_divider=&#8221;step_3_4&#8243; uncode_shortcode_id=&#8221;562105&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; sticky=&#8221;yes&#8221; width=&#8221;1\/1&#8243;][vc_column_text uncode_shortcode_id=&#8221;808480&#8243;]<strong>About GE Renewable Energy<\/strong><br \/>\nGE Renewable Energy is a $16 billion business that combines one of the broadest portfolios in the renewable energy industry to provide end-to-end solutions for our customers demanding reliable and affordable green power. Combining onshore and offshore wind, blades, hydro, storage, utility-scale solar, and grid solutions as well as hybrid renewables and digital services offerings, <strong><a href=\"http:\/\/www.ge.com\/renewableenergy\" target=\"_blank\" rel=\"noopener\">GE Renewable Energy<\/a><\/strong> has installed more than 400+ gigawatts of clean renewable energy and equipped more than 90 percent of utilities worldwide with its grid solutions. With nearly 40,000 employees present in more than 80 countries, GE Renewable Energy creates value for customers seeking to power the world with affordable, reliable, and sustainable green electrons.<\/p>\n<p><strong>About Fraunhofer Institute for Casting, Composite and Processing Technology IGCV<\/strong><br \/>\n<strong><a href=\"http:\/\/www.igcv.fraunhofer.de\/en\" target=\"_blank\" rel=\"noopener\">Fraunhofer IGCV<\/a><\/strong> stands for application-driven research with focus on efficient engineering, networked production, and smart multi-material solutions. The institute drives innovation on the level of manufacturing processes and material sciences, machines and process chains as well as factory and enterprise networks. One major focus is on the future scenarios and topics of the casting industry. Our core competences in this area include indirect additive manufacturing, molding materials, casting materials, process development, analytics, and simulation.<br \/>\nIn an effort to transfer knowledge from research and development into industrial applications, our almost 120 scientists generate individual solutions for the German industry. Our unique selling proposition lies in interdisciplinary solutions in the fields of casting, composite and processing technology. As part of the Fraunhofer Group for Production \u2013 an association of production technology institutes \u2013 we support our partners with short-term, midterm, and long-term research projects. Thus, we contribute to ensuring a sustainable competitive edge in Germany and Europe.[\/vc_column_text][\/vc_column][\/vc_row][vc_row unlock_row_content=&#8221;yes&#8221; row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;0&#8243; top_padding=&#8221;2&#8243; bottom_padding=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; equal_height=&#8221;yes&#8221; gutter_size=&#8221;0&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; back_image=&#8221;13766&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; mobile_height=&#8221;340&#8243; el_class=&#8221;top-right-triangle top-right-triangle-grey&#8221; uncode_shortcode_id=&#8221;854191&#8243;][\/vc_column][vc_column column_width_use_pixel=&#8221;yes&#8221; position_horizontal=&#8221;left&#8221; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; override_padding=&#8221;yes&#8221; column_padding=&#8221;4&#8243; back_color=&#8221;color-653726&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/2&#8243; column_width_pixel=&#8221;458&#8243; css=&#8221;.vc_custom_1587375097216{padding-top: 91px !important;padding-bottom: 75px !important;}&#8221;][vc_custom_heading text_size=&#8221;h1&#8243; separator=&#8221;yes&#8221; separator_color=&#8221;yes&#8221; uncode_shortcode_id=&#8221;354794&#8243;]Contact[\/vc_custom_heading][vc_column_text text_lead=&#8221;yes&#8221; uncode_shortcode_id=&#8221;134832&#8243;]Would you like to learn more? 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